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Kawasaki Ninja H2
Built Beyond Belief... The launching point for the development of the Ninja H2™ motorcycle was a strong desire to offer riders something they had never experienced before. Convinced that an extraordinary riding experience would not be found by merely building on the performance of existing models, the design team committed to developing the “ultimate motorcycle” from a clean slate. The bike needed to deliver intense acceleration and ultra-high top speed, coupled with supersport-level circuit performance. To realize this goal, help was enlisted from other companies within the Kawasaki Heavy Industries, Ltd (KHI) group, precipitating an unprecedented level of collaboration. Ninja H2 development pursued two paths. The first was the Ninja H2™R, which is a closed-course model that allowed the unadulterated pursuit of performance without the limitations of street homologation. This motorcycle is followed by the Ninja H2 street model, which is based closely on the H2R but meets all market regulations. The results are incredible, with both models offering a sensory experience surpassing anything else that riders can find today. A supercharged engine closely based on the same powerplant as the Ninja H2R powers the Ninja H2. High output notwithstanding, the compact design is on par with power units found in supersport liter-class models. The key to achieving this incredible performance lies in the supercharger – a motorcycle-specific unit designed completely in-house with technology from the Gas Turbine & Machinery Company, Aerospace Company and Corporate Technology Division. Designed to be the ultimate motorcycle, the street-going Ninja H2 is based closely on the closed-course Ninja H2R. Powered by a 200 PS supercharged engine, it offers intense acceleration, superb high-speed riding potential, supersport-level handling performance, and a sensory experience surpassing anything that riders can find today.
KHI Group’s technology was not limited to the supercharger. Advanced technological know-how shared from other Group companies is found throughout the innovative engine and chassis design. For example, the aerodynamic mirror mounts were designed with assistance from Kawasaki’s Aerospace Company to add stability for high-speed riding. This highlights the collaboration, and the level of technology poured into the model was the reason the Kawasaki River Mark* is prominently displayed on the upper cowl. When it came time to name this model, “Ninja®” was an obvious choice because it is synonymous with Kawasaki performance, and is shared by legendary models over the years. It is also named for another iconic model: the “H2” (also known as the 750SS Mach IV in some markets), which was powered by a two-stroke 748cc triple and boasted the sort of intense acceleration that made it a worldwide sensation. For a motorcycle that delivers supersport-level handling coupled with the kind of acceleration no rider has experienced before, Ninja H2 was the perfect name. And so Kawasaki is again ready to unleash a new sensation upon the world. *The Kawasaki River Mark is a long-time symbol of KHI dating back to the 1870s. As a policy, its use on products is limited to models with historical significance. But permission was granted for the Ninja H2 to use this special symbol. THE QUEST FOR POWER In order to offer intense acceleration, it was essential that the engine was able to produce big power. While a large-displacement engine could easily provide high output, the engineers preferred it to be compact to help ensure a lightweight, compact motorcycle. Using a supercharged engine enabled these engine design requirements to be met. Aside from minor differences in the engine, as well as an intake and exhaust system tailored for street use to meet noise and emissions standards, the supercharged engine is essentially the same as the closed-course Ninja H2R. It delivers intense acceleration unlike anything you can experience on a naturally aspirated bike. Designed in-house, the immense potential of the compact, highly efficient engine is a testament to the technology possessed by the KHI Group.
SUPERCHARGED 998cc IN-LINE FOUR KHI-DESIGNED SUPERCHARGER The supercharger used by the Ninja H2 was
designed by Kawasaki motorcycle engineers with assistance from
other companies within the KHI Group, namely the Gas Turbine &
Machinery Company, Aerospace Company, and Corporate Technology
Division. Designing the supercharger completely in-house allowed
it to be developed to perfectly match the engine characteristics
of the Ninja H2. The highly efficient, motorcycle-specific
supercharger was the key to achieving the maximum power and
intense acceleration the engineers wanted.
POWER UNIT DESIGNED FROM THE CLOSED-COURSE NINJA H2R Despite its familiar in-line four configuration, the Ninja H2 engine is loaded with technology developed specifically for this supercharged engine: some new, others with know-how from the Kawasaki Group. Every component of the engine was chosen
to achieve a certain function. In order to accommodate the
higher air pressure from the supercharger, as well as to help
ensure reliability of the closed-course Ninja H2R, the entire
engine was designed to be able to handle stresses 1.5-2x greater
than a naturally aspirated liter-class engine. In fact, aside
from its camshafts, head gaskets and clutch, the engine is the
same as the unit found in the Ninja H2R. DOG-RING TRANSMISSION To facilitate smooth, quick shifting, a
dog-ring-type transmission was selected. This is similar to the
kind of transmission commonly found in MotoGP™ or Formula 1®,
and was developed with feedback from the Kawasaki Racing Team.
HYDRAULIC CLUTCH & BACK-TORQUE LIMITER A high-quality hydraulic clutch offers
less maintenance and helps to ensure that the initial bite point
can be maintained. By using Brembo® components, superb linearity
and smooth actuation are further benefits. MAXIMIZING AIRFLOW EFFICIENCY To maximize the performance of the supercharged engine, airflow efficiency was of paramount importance. How air enters the supercharger, how the compressed air enters the engine, and how the combusted air/fuel mixture is discharged were all carefully analyzed for maximum efficiency to help ensure the airflow characteristics would create the desired engine character. RAM AIR INTAKE •Air supplied to the supercharger enters
via a single ram air intake in the left side of the upper cowl.
The total frontal area is approximately 3x the area of the
supercharger inlet. ALUMINIUM INTAKE CHAMBER •The intake chamber has a large volume (6
liters), and is ideally shaped for high efficiency and engine
output. •Inside the intake chamber, newly developed Kawasaki technology contributes to the engine’s high performance. The top injectors spray fuel onto stainless steel mesh positioned over the intake funnels. This has an ordering effect, creating a more uniform air/fuel mixture as the fuel is drawn into the intake funnel. The mesh also promotes fuel misting, which helps cool the intake air and increases combustion chamber efficiency. ELECTRONIC THROTTLE VALVES Kawasaki’s fully electronic throttle actuation system enables the ECU to control the volume of fuel (via fuel injectors) and air (via throttle valves) delivered to the engine. Ideal fuel injection and throttle valve position results in smooth, natural engine response and the ideal engine output. The system also makes a significant contribution to reduced emissions.* * The system enables more precise control of KTRC (Kawasaki Traction Control), and facilitates implementation of other electronic systems like KLCM (Kawasaki Launch Control Mode) and Kawasaki Engine Braking Control – see below.
INTAKE & EXHAUST PORTS, CAMSHAFT PROFILES •The intake ports are polished to help
ensure smooth air/fuel flow and minimize resistance. EXHAUST SYSTEM •The entrance to the header pipes is oval
to match the two exhaust ports per cylinder. Partly formed by
hydroforming, each header pipe tapers from an oval to a round
cross-section. The collector pipes are also hydroformed. KEEPING THE ENGINE COOL Cooling performance can be a substantial limiting factor for engine output, so maximizing the cooling efficiency was a key consideration when designing the engine. In addition to helping ensure that intake air remain as cool as possible, the heat generated by the high-output engine needs to be dissipated, and engine components themselves need to be kept cool to help ensure efficient operation. The extensive pursuit of cooling performance led to a highly complex engine layout, both for the lubrication system (oil is used for cooling as well as lubrication) and the cooling system. CYLINDER HEAD A number of considerations were given to
the aluminum cylinder head design to provide the necessary
cooling performance. The large coolant passageways result in
excellent cooling for the combustion chamber. OIL JETS In the interest of keeping the engine
compact and simple, a single lubrication system provides cooling
oil for the engine components, supercharger and the
transmission.
LUBRICATION SYSTEM COMPONENTS Because the lubrication system is servicing so many components, oil volume is 5.0 liters (1.3 gallons) – that is about 35% more than usually seen in a naturally aspirated engine of the same displacement. RADIATOR •The radiator’s size and capacity is on
par with those found on current liter-class supersport
motorcycles, but it offers superior cooling performance because
it flows approximately 1.5x more air than other bikes. This was
found to be more effective than simply increasing the size of
the radiator. LIQUID-COOLED OIL COOLER •A liquid-cooled oil cooler adds to the extremely high cooling performance necessary for the high output engine. HIGH-SPEED STABILITY & LIGHT HANDLING Designed for the performance parameters of the closed-course Ninja H2R and shared with the street-going Ninja H2, the objectives for the chassis were to provide superb motorcycle composure at ultra-high speeds, while offer cornering performance that allows the rider to enjoy riding on a circuit, and finally to be very accommodating to the rider. Ordinarily, high-speed stability can easily be achieved with a long wheelbase, but a shorter wheelbase was selected to achieve the compact overall package and sharp handling that were desired. So the frame needed to not only be stiff, but also to be able to absorb external disturbances, which could otherwise unsettle the chassis when encountered at high speed. A trellis frame provided both the strength to harness the incredible power of the supercharged engine, and the balanced flex to achieve stability for high-speed riding. INNOVATIVE CHASSIS DESIGN TRELLIS FRAME Using a trellis frame offered an elegant,
lightweight solution to meeting the performance requirements for
the chassis of the closed-course Ninja H2R. Able to harness the
massive power of its engine, it has a balance of stiffness and
flexibility that enables a high level of stability while being
able to handle external disturbances at high speeds. Its open
design also helps dissipate heat generated by the supercharged
engine. SWINGARM MOUNTING PLATE This innovative new chassis mechanism
allows the engine to act as part of the frame. SINGLE-SIDED SWINGARM The Ninja H2 and H2R feature Kawasaki’s
first single-sided swingarm. CHASSIS GEOMETRY To ensure fun at high speeds as well as on the racing circuit, a compact package was desired. Therefore, the chassis geometry is very similar to that of a liter-class supersport motorcycle.
FRONT SUSPENSION KYB® AOS-II racing suspension makes its
debut on a street bike. REAR SUSPENSION Fully adjustable KYB rear suspension
offers superb stability. BRAKES Given the high-speed potential of the
Ninja H2, the brakes chosen were the best available for a
production motorcycle. Special tuning helped ensure that all
play in the lever was removed from the system, so that when the
brakes are applied they respond immediately.
ORIGINAL WHEEL DESIGN The cast aluminum wheels were designed
specifically for the Ninja H2 and H2R. HIGH-SPEED TIRES To help ensure sufficient tire durability
when riding at high speed, high-performance tires must be used.
SHAPED FOR SPEED As speed increases, wind resistance increases exponentially. To enable high-speed operation, a combination of high power and slippery aerodynamics was needed. With power requirements taken care of by the supercharged engine, the next step was to design bodywork that provides both minimal drag and good control when riding at high speed. Assistance from Kawasaki’s Aerospace Company was enlisted in creating the aerodynamically sculpted bodywork to provide maximum aerodynamic efficiency. AERODYNAMICS AERODYNAMICALLY DESIGNED BODYWORK It is no accident that when viewed from
the side, the Ninja H2 and H2R do not have the aggressive
forward-canted stance of most modern supersport motorcycles.
While supersport bikes use their front-leaning attitude to aid
quick steering, at the speeds for which the closed-course Ninja
H2R was designed, such a posture would create drag, which would
hinder top speed potential. Therefore, the H2 stance is very
neutral, almost flat – like a Formula 1 car – to make the body
as aerodynamically sleek as possible.
GENERATING DOWNFORCE In order to maintain both straight-line
stability and the ability to change direction while running at
high speed, the Ninja H2 features a number of aerodynamic
devices to help ensure the front wheel has strong contact with
the ground. MAN / MACHINE INTERFACE Since the Ninja H2 was not intended to be a pure race bike, it did not need the spartan accommodations found on most purpose-built supersport models. As a result, the Ninja H2’s man / machine interface enables riders to enjoy the bike’s performance with a degree of comfort. While the riding position, ergonomics and cockpit layout were designed first and foremost to put the rider in the best position to control this amazing machine, the impression from the rider’s perspective is not one of austerity, but is more about quality, high-tech control and the impeccable fit and finish. SEATING FOR ONE RIDING POSITION & ERGONOMICS With the kind of riding the Ninja H2 was
designed for, and a desire for a compact package resulted in a
riding position similar to that of a supersport bike without
being quite as aggressive. As enjoyment of the intense
acceleration and high-speed capability was the first priority, a
solo seat for the rider is the only seating provided.
INSTRUMENTATION & CONTROLS The advanced, high-tech design of the
instrumentation conveys the image of piloting a fighter jet.
Handlebar control switches put all mode selection and display
options at the rider’s fingertips. ELECTRONIC RIDER SUPPORT Complementing the Ninja H2’s incredible engine and chassis performance, advanced electronics work behind the scenes to provide rider support. Depending on rider preference, many of the systems may be turned off. And while the high-performance engine was designed to be accommodating even without the benefit of rider aids, when electing to fully experience the Ninja H2’s intense acceleration or high-speed potential, these systems are available to provide an extra degree of rider confidence.
ENGINE & CHASSIS MANAGEMENT SYSTEMS KTRC (KAWASAKI TRACTION CONTROL) The new KTRC system used on the Ninja H2
combines the best elements of Kawasaki’s earlier traction
control systems. Multi-level modes offer riders a greater number
of settings to choose from, with each mode providing a different
level of intrusion to suit riding conditions and rider
preference. And all modes are designed to manage output when
sudden wheel slip occurs. The new system offers both enhanced
sport riding performance and the peace of mind to negotiate
slippery surfaces with confidence. KLCM (KAWASAKI LAUNCH CONTROL MODE) Designed to assist the rider by optimizing
acceleration from a stop, KLCM electronically controls engine
output to prevent wheelspin and minimize wheelies when
launching. KAWASAKI ENGINE BRAKE CONTROL The system allows riders to select the
amount of engine braking they prefer. KIBS (KAWASAKI INTELLIGENT ANTI-LOCK BRAKE SYSTEM) Kawasaki’s supersport-style ABS is
standard equipment on the Ninja H2. This is based on the same
system used on the Ninja ZX-10R, with programming and settings
revised to suit the performance parameters of the Ninja H2. KQS (KAWASAKI QUICK SHIFTER) Ninja H2 is the first Kawasaki motorcycle
to be fitted with a standard quick shifter. ÖHLINS ELECTRONIC STEERING DAMPER Unlike a mechanical steering damper – in which the settings, once fixed, must cover all riding conditions and speeds – the damping characteristics are changed electronically, according to vehicle speed, and the degree of acceleration or deceleration. At low speeds, the settings were chosen so
that damping does not interfere with the bike’s intrinsic
lightweight handling. At high speeds, damping increases to
provide enhanced stability. STYLING & CRAFTSMANSHIP Wanting to ensure a bold design worthy of a model that carries both the “Ninja” and “H2” names, the prime styling concept for the Ninja H2 was “Intense Force” design. As a flagship for the Kawasaki brand, it needs to have presence, and styling that reflects its incredible performance. But the design is much more than cosmetic. While its edged styling certainly looks the part, the Ninja H2 also possesses a functional beauty: each piece of its bodywork was aerodynamically sculpted to enhance high speed stability; the cowling design also maximizes cooling performance and heat dissipation, aiding the engine’s incredible output; and the ram air duct is ideally positioned to bring fresh air to the supercharger. More than any Kawasaki motorcycle to date, the Ninja H2 is a showcase of craftsmanship, build quality and superb fit and finish – right down to the high-tech mirror-like paint specially developed for this model. INTENSE FORCE DESIGN STYLING & CRAFTSMANSHIP DETAILS •Machined surfaces on the wheel spokes and
painted rims contribute to a high-quality finish. LIGHTING EQUIPMENT Ninja H2 is equipped with all the lights
needed for street-legal operation. And with the exception of the
bulb illuminating the license plate, all lighting equipment on
the Ninja H2 uses LEDs. HIGH-TECH PAINT The Kawasaki original silver mirror-like
paint used on the Ninja H2 – known as Mirror Coated Black – was
developed by Kawasaki specifically for motorcycles. The highly
reflective surface adds to the bike’s stunning design. KAWASAKI RIVER MARK Special permission was obtained to use the River Mark on the Ninja H2. Its use is reserved for models of historical significance. HIGH-PRECISION PRODUCTION Unlike a regular mass-production model, the high-precision production of the Ninja H2 requires greater hands-on participation by skilled Kawasaki craftsmen. So each step, from metalworking, treatment, welding and painting to assembly, fine-tuning and inspection is carefully attended to create a product of superior quality. Within Kawasaki’s Akashi Factory, production takes place in an area dedicated exclusively to the Ninja H2 motorcycle.
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