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Suzuki GS 400

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Make Model

Suzuki GS 400

Year

1976 - 77

Engine

Four stroke, parallel twin  cylinders, DOHC, 2 valve per cylinder.

Capacity

398 cc / 24.2 cu-in
Bore x Stroke 65 x 60 mm
Cooling System Air cooled
Compression Ratio 9:1

Induction

2 x Mikuni BS34 carburetors

Ignition 

Conventional type non-transistor
Starting Electric and kick-start.

Max Power

25.4 kW / 34 hp / @ 8000 rpm

Max Torque

30 Nm / 2.94 kpm / 22.1 lb-ft @ 7000 rpm
Clutch Wet multi-plate type

Transmission 

6 Speed 
Final Drive Chain
Primary Drive Ratio 2.714
Final Drive Ratio 2.461
Gear Ratio 1st 2.461 / 2nd 1.777 / 3rd 1.380 / 4th 1.125 / 5th 0.961 / 6th 0.851:1
Frame Double cradle tube

Front Suspension

Telescopic, coil spring, oil damped

Rear Suspension

Swing arm, coil spring (5-way adjustable), oil damped

Front Brakes

Single 270 mm disc, 1 piston caliper

Rear Brakes

160 mm Drum

Front Tyre

3.00-18

Rear Tyre

3.50-18
Dimensions Length 2085 mm / 82.1 in
Width    840 mm / 33.1 in
Wheelbase 1385 mm / 54.5 in
Seat Height 790 mm / 31.1 in
Ground Clearance 170 mm / 6.7 in
Dry Weight 172 kg / 378 lbs

Wet Weight

185.0 kg / 408 lbs

Fuel Capacity 

14 Litres / 3.7 US gal / 3.1 Imp gal

Suzuki was the last of the Japanese motorbike-factories to aim for 4-stroked engines and the GS400 was together with the GS750 the very first 4-stroked Suzuki's to be launched on the market, quickly followed by the GS550.

The new GS series was technically quite similar to the Kawasaki Z1, something not previously seen in the smaller displacement classes. As such, the GS550 and in particular the GS400 were of a more modern construction than that of the competition at the time. Whereas the larger 550 and 750 were both inline fours, the GS400 was a parallel twin with a 180-degree crank and a gear driven balancer to reduce the vibrations reaching the chassis and rider.

Unlike the larger GS engines, the 400 had CV carbs from its introduction, but they all shared points ignition, wire wheels and disc front brakes. The 400 and 550 had drum rear brakes, whereas the 750 also had a disc rear brake. Soon, all versions appeared in an optional high end version, designated with an E, as in GS400E, that came with cast wheels and a mildly stepped seat. Only the 400 retained the drum rear brake for the cast wheel version.

The Suzuki GS400 twin was presented in October 1976, being one of the first four-stroke Suzukis since the Colleda COX in the 1950's. To set the Suzuki GS400 apart from its competition, it had double overhead cams, two valves per cylinder, roller bearing crank, a 6-speed transmission, a gear indicator and compliant suspension supported by a tubular double cradle frame. Nothing of this was new, but nobody had ever put all these features into a 400-class motorcycle before. Hence the GS400 was the most advanced motorcycle available in its class when it was introduced to the market.

The Suzuki wasn't the best handling 400, nor the fastest or the one with the best brakes or most compliant suspension. However, it was arguably the most balanced motorcycle in its class. Only the Honda CB400 Four had a smoother engine, and being physically larger than the rest the GS400 offered more room and comfort for large riders or those riding two-up. The suspension offered the best compromise between handling and comfort of the class, and the chassis allowed for decent stability even during brisk riding.

In order to grab as much of the market as possible, Suzuki soon introduced two more versions of the GS400 to accompany the standard wire wheel model and exclusive cast wheel edition; the GS400L Low Slinger cruiser and a low-cost version with less equipment and only a drum front brake to go along with the drum rear brake.

For some markets, the little Suzuki grew to a 425 for 1979. This was Suzuki's answer as the competition grew stiffer, and the extra displacement gave the GS a little extra power and torque. However, the days of the original GS design was numbered, and for 1980 Suzuki launched a fully reworked version of the GS, now sporting 450cc and a plain bearing crank. Also, stroke was reduced and bore increased so that the engine would be less stressed at high rpm as well as being able to produce more power. While the GS450 retained the two valves per cylinder design, albeit in improved form, some markets received a 400cc version sharing the bottom end with the new GS450, but fitted with new TSCC 4-valve cylinder heads.

Although Suzuki had earlier been known as the home of two-strokes and for years let other manufacturers go ahead with their complicated and not-always-that-reliable four-strokes. Honda presented its CB750 already in the late sixties being an immediate success. Suzuki's answer, in form of the great new two-strokes in the T and later in the GT family, were great bikes in the early seventies, but were soon hopefully out-of-date. And when also the RE5 with rotary engine turned out to be unsuccessful, it was time for Suzuki to think again. New, harder emission regulations were arriving in the USA, killing the eventual plans of making even more powerful two-stroke machines. The name of the game was now four-stroke engines.

With the new four-strokes Suzuki showed that the firm had no problems with that engine type. In fact, the new engine family was conventional and based on established practice but carefully refined to meet or beat the older rivals. The Suzuki GS engines soon received a reputation being strong and reliable with great gearboxes, GS400 engine being no exception.