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Yamaha TDR 250

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Make Model

Yamaha TDR 250

Year

1990 - 91

Engine

Two stroke, parallel twin cylinder, read valve, YPVS

Capacity

249 cc / 15.2 cu-in
Bore x Stroke 56.4 х 50 mm
Cooling System Liquid cooled
Compression Ratio 5.9:1
Lubrication Autolube

Induction

2x 28mm TM28SS Mikuni carburetors

Ignition 

Transistorized 
Starting Kick

Max Power

46 hp / 37 kW @ 10000 rpm

Max Torque

3.7 kgf-m / 26.7 lb-ft @ 8500 rpm

Transmission 

6 Speed
Final Drive Chain

Front Suspension

Air assisted telescopic forks 7-way adjustable preload

Rear Suspension

Single shock rising rate adjustable preload

Front Brakes

Single 320mm disc 2 piston calipers

Rear Brakes

Single 210mm disc single piston caliper

Front Tyre

110/90-18

Rear Tyre

120/80-17
Dimensions Length 2145 mm / 84.4 in
Width 785 mm / 30.9 in
Height 1215 mm / 47.8 in
Wheelbase 1385 mm / 54.5 in
Seat Height 820 mm / 32.2 in
Ground Clearance 230 mm / 9.0 in

Dry Weight

137 kg / 302 lbs
Wet Weight 153 kg / 337 lbs

Fuel Capacity 

14 Litres / 3.6 US gal

Consumption Average

15.9 lm/lit

Braking 60 - 0 / 100 - 0

14.0 m / 38.7 m

Standing ¼ Mile  

13.6 sec / 152.8 km/h

Top Speed

175 km/h

When Yamaha engineers started the TDR development project in 1985, they were faced with the task of creating a new-concept motorcycle which would break away from the racer-replica trend of the 1980's and, most importantly, reemphasize the "FUN" aspect of motorcycling.

Working on the premise that the TDR should be capable of being ridden on all types of road surfaces in a practical and enjoyable way, their target became clear. They had to build a motorcycle whose performance created a new dimension in terms of acceleration, maneuverability, handling, stability and braking, and which also enabled the rider to extract the maximum in driving enjoyment from everyday use!

Communication strategy in 1988: TDR 250 comparing to a Lotus Super Seven. Both vehicles are known for their extreme agile handling, build for narrow roads.
BEGINNING THE DEVELOPMENT
To build such a motorcycle whose performance envelope should encompass the various conditions as envisaged by TDR was not going to be an easy matter for the simple reason that TDR was to be the first of its kind, indeed a new-concept!

The development team considered how to approach the project and decided, that as this motorcycle had to combine road and off-road features in a new way, they should start by reassessing the positive and negative aspects of road and off-road bikes.

To do this, they chose a novel method by taking a TZR25O, RD25OR, DT200R and XT 225 Serow to Hokkaido, Japan's northernmost island. They considered Hokkaido to be a perfect testing location by virtue of its European like climate and variety of roads, highways, secondary mountain routes, green lanes and off-road areas. They rode the TZR25O on green lanes to see how it reacted to such conditions, and the Serow 225 on a highway for many hours to see how the riders reacted. Naturally riding in such circumstances meant that they experienced discomfort to a greater or lesser degree. Individual experiences were discussed, the main theme being how to convert discomfort into comfort in order to achieve an outstanding new- concept dual-purpose motorcycle. Finally, a consensus was reached and TDR's technical concept was fixed, it was to be engineered to be almost the equal of TZR25O in terms of driving capability, whilst also being a good match for DT or XT models in its off-road maneuverability. In achieving this, the engineers considered TDR would be the "ULTIMATE DUAL".

In France: TDR 250 cup proved the capability of the bike on different terrain. The rules were similar to today's supermotard races.

TDR-cup: offroad riding style is favored in tight corners
THE DEVELOPMENT PROCESS

High-speed chassis stability
In beginning chassis development, the engineers had a choice; either start with a conventional road or off-road chassis, and develop TDR from one or the other. Having decided to give considerable street bias to TDR, they chose, not surprisingly, to start with a road chassis because an important priority was high speed stability. Off-road handling characteristics would then have to be built in as much as possible within this chassis base.

Frame design
In considering the actual frame design, a compromise had to be reached between the high lateral rigidity of a road frame and the high longitudinal rigidity of an off-road frame. In TDR's case the frame rigidity of an off-road bike was chosen whilst the design followed that of a conventional road frame. This was in the engineers' opinion the ideal compromise for both high-speed stability and excellent off-road maneuverability.

So a conventional double-cradle tubular steel frame was designed and built and actually bore a dose resemblance to that of the first RD25OLC. However testing showed that no existing design standard could be applied to TDR's frame rigidity as, after all, it was a new concept. And, mid-way through development, testing showed that the frame's tube diameter had to be substantially increased. Also, special care was taken when assigning design priority to various chassis components which in themselves made a unique design approach necessary, requiring less regard for aerodynamics and motocross maneuverability.

BEGINNING THE DEVELOPMENT
To build such a motorcycle whose performance envelope should encompass the various conditions as envisaged by TDR was not going to be an easy matter for the simple reason that TDR was to be the first of its kind, indeed a new-concept!

The development team considered how to approach the project and decided, that as this motorcycle had to combine road and off-road features in a new way, they should start by reassessing the positive and negative aspects of road and off-road bikes.

To do this, they chose a novel method by taking a TZR25O, RD25OR, DT200R and XT 225 Serow to Hokkaido, Japan's northernmost island. They considered Hokkaido to be a perfect testing location by virtue of its European like climate and variety of roads, highways, secondary mountain routes, green lanes and off-road areas. They rode the TZR25O on green lanes to see how it reacted to such conditions, and the Serow 225 on a highway for many hours to see how the riders reacted. Naturally riding in such circumstances meant that they experienced discomfort to a greater or lesser degree. Individual experiences were discussed, the main theme being how to convert discomfort into comfort in order to achieve an outstanding new- concept dual-purpose motorcycle. Finally, a consensus was reached and TDR's technical concept was fixed, it was to be engineered to be almost the equal of TZR25O in terms of driving capability, whilst also being a good match for DT or XT models in its off-road maneuverability. In achieving this, the engineers considered TDR would be the "ULTIMATE DUAL".

In France: TDR 250 cup proved the capability of the bike on different terrain. The rules were similar to today's supermotard races.

TDR-cup: offroad riding style is favored in tight corners
THE DEVELOPMENT PROCESS

High-speed chassis stability
In beginning chassis development, the engineers had a choice; either start with a conventional road or off-road chassis, and develop TDR from one or the other. Having decided to give considerable street bias to TDR, they chose, not surprisingly, to start with a road chassis because an important priority was high speed stability. Off-road handling characteristics would then have to be built in as much as possible within this chassis base.

Frame design
In considering the actual frame design, a compromise had to be reached between the high lateral rigidity of a road frame and the high longitudinal rigidity of an off-road frame. In TDR's case the frame rigidity of an off-road bike was chosen whilst the design followed that of a conventional road frame. This was in the engineers' opinion the ideal compromise for both high-speed stability and excellent off-road maneuverability.

So a conventional double-cradle tubular steel frame was designed and built and actually bore a dose resemblance to that of the first RD25OLC. However testing showed that no existing design standard could be applied to TDR's frame rigidity as, after all, it was a new concept. And, mid-way through development, testing showed that the frame's tube diameter had to be substantially increased. Also, special care was taken when assigning design priority to various chassis components which in themselves made a unique design approach necessary, requiring less regard for aerodynamics and motocross maneuverability.

Source yamaha-motor.de