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Aprilia ETV 1000 Caponord Rally Raid

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Make Model

Aprilia ETV 1000 Caponord Rally Raid

Year

2003

Engine

Four stroke, longitudinal 60° V-twin, DOHC, 4 valves per cylinder

Capacity

997.6 cc / 60.9 cu in

Bore x Stroke 97 x 67.5 mm
Cooling System Liquid cooled
Compression Ratio 10.4:1

Induction

Fuel injection

Ignition 

Digital electronic, two spark plugs per cylinder 

Starting Electric

Max Power

72 kW / 98 hp @ 8250 rpm

Max Torque

97 Nm / 9.88 kgf-m / 71.5 bl-ft @ 6250 rpm.

Clutch Wet, multiple discs, cable operated

Transmission 

6 Speed 

Final Drive Chain
Frame Wave twin beam in box-type aluminium-magnesium alloy, highly-resistant removable steel rear subframe

Front Suspension

Marzocchi hydraulic fork, Ø50 mm

Front Wheel Travel 175 mm / 6.9 in

Rear Suspension

Aluminium alloy swing arm, progressive linkage. Sachs hydraulic shock absorber, rebound and preload adjustable. 

Rear Wheel Travel 185 mm / 7.3 in

Front Brakes

2 x Ø300 mm discs, 2 piston calipers with ABS

Rear Brakes

Single Ø270 mm disc, 2 piston caliper with ABS

Front Tyre

110/80 VR19

Rear Tyre

150/70 VR17

Trail 129 mm / 5.1 in
Dimensions Length: 2310 mm / 90.9 in
Width:     876 mm / 34.5 in
Height:  1436 mm / 56.5 in
Wheel base 1544 mm / 60.8 in
Seat Height 820 mm / 32.3 in

Dry Weight

215 kg / 474 lbs

Wet Weight 253 kg / 558 lbs

Fuel Capacity 

25 Litres /  6.6 US gal

Reserve 5 Litres / 1.3 US gal

Braking 60 km/h / 37 mph - 0

14 m / 45.9 ft

Braking 100 km/h / 62 mph - 0

38 m / 124.7 ft

Standing ¼ Mile  

12.3 sec / 178 km/h / 111 mph

Standing 0 - 1000m 23.2 sec / 206 km/h / 128 mph

Top Speed

214.4 km/h / 133 mph

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Aprilia’s total motorcycle, the Caponord has become even more unstoppable. The Caponord is already a standard setter, but in the new Rally-Raid version it is in a class of its own. The Rally-Raid combines in one machine the concepts of tourer, enduro, extreme off-road and fashion leader. In the Rally-Raid, technology has been pushed even further, with an aluminium-magnesium frame, powerful 1000 cc V twin engine and much, much more.

The utmost in all-round touring versatility and ridability, this go-anywhere bike rides with the ease of an enduro and delivers the performance and comfort of a great sports tourer. And the frontiers are still falling. The Rally-Raid version now incorporates even better styling, technology and performance. The Caponord has just become more stylish and aggressive than ever.

Aprilia’s ETV 1000 Caponord Rally-Raid has perfected the total bike concept and is the ideal machine for all roads and all uses. Town, touring, and off-road, the Aprilia Caponord Rally-Raid rider knows no limits. The power unit of the new Rally-Raid is the prestigious, high performance 1000 cc V twin already acclaimed for its superiority in all Aprilia’s sport maxis. Add to this new brakes, new sump and engine guards, new suspensions, a new riding position, and new touring luggage. More than a new version, the Rally-Raid is a completely new motorcycle, the perfection of an already perfect concept.



et, though the Rally-Raid is a true no-limits adventure machine, it is also designed with the environment in mind. This new version of the Caponord features an exhaust system with a three way catalyser and Lambda probe oxygen sensor to dramatically reduce fume emissions. Naturally, the Caponord Rally-Raid complies with Euro 2 standards.

The Caponord, the bike the world’s motorcycling press has pointed to as the best of all touring maxi trail twins has now done even more to break through the limits of motorcycle usability. Ride it in the city, in the desert, on country tracks or on fast touring roads.

CONCEPT.
The intention behind the Caponord was to design a bike capable of guaranteeing class-leading performance and power but with an impeccable chassis for ridability, comfort and safety at all levels. The new Caponord Rally-Raid is the perfect machine for the adventure-hungry traveller, the rider who knows no limits and who has an unquenchable desire to clock up kilometre after kilometre over all types of terrain.

The 60° V twin engine is one of the Caponord’s many strong points. This power unit is derived directly from that of the RSV, but has been thoroughly modified to make it perfect for touring.

From the word go, development aimed to achieve excellent ergonomics, rider and passenger comfort, and total wind protection. The Caponord Rally-Raid can tackle even the longest journeys without fatiguing its rider and passenger, and its load-carrying capacity makes it as versatile as any motorcycle can possibly be. The new sump guard, tubular steel body protectors and hand guards demonstrate the bike’s eagerness for adventure.

The Caponord Rally-Raid features even better suspensions, for exceptional stability and comfort under all riding conditions and for strength on gruelling off-road sections.

The Marzocchi 50 mm fork has an increased wheel travel of 200 mm. The fork internals are based on piston and cartridge hydraulics like those used in competition motocross machines. Compression adjustment is provided on the RH fork leg and rebound adjustment on the LH fork leg. The result is a hitherto unachievable capacity to absorb even the hardest knocks combined with the sort of handling never before experienced from a maxi enduro.

The chassis is completed by an aluminium alloy swing-arm with a new rising rate linkage featuring APS (Aprilia Progressive System). The Sachs hydraulic monoshock has a separate nitrogen reservoir for improved cooling under harsh riding conditions, and provides adjustments for rebound and compression as well as a practical hydraulic preload adjustment that can be operated without getting off the bike. So the riding setup that many have defined as the standard-setter for this class of motorcycle has just got even better! Rear wheel travel has also increased to 200 mm.

Another area in which the Caponord Rally-Raid has been improved is the transmission. The front sprocket has been reduced from 17 to 16 teeth to give a lower final drive ratio and even better acceleration and pickup. First gear is lower, making it more useful in difficult off-road conditions, but top speed has actually increased a few km/h as the result of a higher maximum engine speed. Riders who wish to keep their revs down on long motorway journeys can fit a 17 tooth sprocket instead of the standard 16 tooth one. All Caponord models are homologated for use with both sprockets.

Another area in which the Caponord Rally-Raid has been improved is the transmission. The front sprocket has been reduced from 17 to 16 teeth to give a lower final drive ratio and even better acceleration and pickup. First gear is lower, making it more useful in difficult off-road conditions, but top speed has actually increased a few km/h as the result of a higher maximum engine speed. Riders who wish to keep their revs down on long motorway journeys can fit a 17 tooth sprocket instead of the standard 16 tooth one. All Caponord models are homologated for use with both sprockets

THE DESIGN.
The Rally-Raid is fitted with extra protection in the form of an aluminium sump guard and carbon fibre engine guard on a new tubular steel frame. A protective grille guards the oil cooler against accidental stone damage. The bodywork is also protected by a high strength tubular steel frame, specially designed to protect the bike against knocks and falls. All these parts combine maximum strength and protection with minimum weight, and give the bike a decisive and aggressive look.



The fairing has been completely redesigned to make the entire machine more compact. The direction indicators are no longer incorporated, and the faired hand guards have been replaced by traditional handlebar hand guards that provide effective protection against the elements and prevent injury by trees and bushes along narrow off-road tracks.

The silencers have undergone restyling too. The new units are fitted with anodised aluminium shields that combine exclusive materials and finish with Aprilia’s traditional skill in weight reduction.

Even the front mudguard has been redesigned to make it more effective off road. Its special new design helps prevent mud sticking to it on challenging terrain..

The two 40 litre aluminium panniers are another Caponord Rally-Raid exclusive. This practical, and robust luggage is easily detachable and lockable, and is designed to withstand even extreme use. With the addition of the optional top case, the Rally-Raid offers an impressive 110 liters of luggage capacity. The high strength tubular steel luggage mounting frame also affords effective protection to the rear of the bike when the luggage is not carried.

ENGINE.
The ETV 1000 Caponord is equipped with Aprilia’s muscular 60° V twin, which really demonstrates its incredible versatility in this bike. Powerful and aggressive in the RSV, in the Caponord this engine is tuned for progressive control, smooth power and an exceptionally flat torque curve. In short, the perfect engine for relaxed long distance touring.

The Rally-Raid’s power unit maintains all the technical features that have made Aprilia’s V990 such a success:
- Electronic fuel injection with 47 mm throttle bodies.
- CDI capacitor discharge ignition combined with two spark plugs per cylinder
- Dry sump lubrication.
- Mixed gear/chain valve timing drive.
- Euro 2 standard catalysed exhaust.

The Rally-Raid also incorporates the following exclusive Aprilia patents::
- AVDC (Anti Vibration Double Countershaft) system
- Hydraulic clutch assisted by the patented PPC (Pneumatic Power Clutch) system to control rear wheel bounce.
- Differential injection mapping for both cylinders ensuring optimum fuel burn in each. The introduction of the catalyser and Lambda oxygen sensor necessitated different fuel injection mapping. This has been done in such a way that power delivery at low revs has improved without penalising maximum power which remains the same as in the previous model.
- Tuned intake and exhaust systems for the highest possible torque at low engine speeds. Air intakes are 70 mm in diameter and exhaust pipes are accurately sized to match.
- High power alternator, capable of providing plenty of electrical energy for this true tourer, powering the high visibility front headlight cluster and whatever accessories you care to plug in to the convenient 12 Volt accessory socket.

The engine of the Aprilia ETV 1000 Caponord Rally-Raid delivers 98 HP (72 kW) at the crank at 8,250 r.p.m. (ECE corrected) and a maximum torque of 9.68 kgm (95 Nm) at 6,250 r.p.m.

FRAME.
The Aprilia ETV 1000 Caponord features a variable geometry aluminium twin spar frame in extruded and reinforced aluminium alloy welded on to aluminium-magnesium alloy castings. This advanced frame gives the best torsional rigidity of its class.

Great care has been taken with the frame design to keep weight as close as possible to the bike’s centre of gravity. The special shape of the frame also guarantees a comfortable riding position and eliminates the turbulence and drag normally generated around the knees and legs.

The rear swing-arm, also in aluminium-magnesium alloy, has a chilled cast main section, extruded members and forged ends for the best possible combination of lightness and torsional rigidity. The unit's design also maximises its weight/rigidity ratio.

To make parking easier despite the longer suspensions, the Caponord Rally-Raid has a longer side stand with a larger footprint to stop it sinking into soft ground. The Caponord Rally-Raid is also equipped with a higher centre stand for practical parking during touring use.

EXHAUST.
The exhaust system features two three-way catalysers and a Lambda probe oxygen sensor for perfect carburation control. The exhausts are made entirely from stainless steel (for constant performance over a long working life) and ensure that the Caponord Rally-Raid complies with the latest Euro 2 standards.

The positioning and size of the silencers was determined as the result of extensive research into aerodynamics and ridability. The solution chosen ensures significant technical and practical advantages, including:
- perfect balance;
- low noise;
- no irritating turbulence at high speeds;
- compact, narrow tail for quick and easy pannier mounting.

SUSPENSION.
The suspensions are heavy duty units derived from those of competition enduros, but are calibrated for exceptional comfort under all riding conditions, on or off the road.

50 mm Marzocchi long travel (200 mm) fork with separate hydraulic adjustments. The Aprilia ETV 1000 Caponord Rally-Raid is the only twin cylinder trail bike with a 50 mm fork fitted as standard. The fork is derived from competition enduro forks for top level performance, strength and, above all else, flexural rigidity. This is of tremendous importance to riding stability given the length of fork travel.

Sachs rear monoshock with separate nitrogen reservoir, adjustable in rebound, compression and preload, with APS (Aprilia Progressive System) linkage. A practical, easily accessible knob is provided for quick and easy suspension adjustment and to adapt action to all riding conditions from full load to off-road sports. Wheel travel is 200 mm.
 

BRAKING SYSTEM.

The brakes on the Caponord Rally-Raid have been made even more powerful to cope with the extreme riding conditions the bike is capable of. The front braking system now features a floating stainless steel double disk unit, with floating callipers and differential diameter twin pistons (32 and 30 mm). This system ensures exceptional feel and instant stopping power, and absorbs all the flexing that tough off-road conditions can cause.

The rear brake is a 272 mm stainless steel disk with 34 mm twin piston calliper.

RIDING POSITION.

Seat height has been raised to 860 mm, and the handlebars are also accordingly higher to create a new riding position for perfect off-road control.

The raised saddle is shaped like a professional motocross or enduro saddle. The result is a perfect view ahead, a position from which you can stand up on the footrests in an instant, and a narrower profile for off-road manoeuvring. The passenger seat joins the rider seat to provide ample support for rider movement during off-road use.

The passenger seat can be removed if not used leaving a large load carrying area. A special cover fitting enables the spacious under-seat storage compartment to be locked even without the passenger seat in place.

The handlebars are new too, to optimise the changed riding position. They feature the latest double taper design and are made from high flexural strength anodised aluminium. The bars are held in higher single piece risers, with damped mountings to eliminate engine vibrations. The single piece riser design also gives a more rigid connection between the handlebars and the front wheel for maximum steering effec.

The rubber footrest sleeves can be easily removed for better control off-road when you wear motocross boots, yet another fine detail that boosts the versatility of the Caponord Rally-Raid..

WHEELS AND TYRES
The Aprilia ETV 1000 Caponord is equipped as standard with Aprilia’s exclusive patented Tubeless Spokes Rim wheels for tubeless tyres and greatly improved active safety. The Rally-Raid comes fitted with road-going tyres, but to satisfy the taste for adventure of likely customers, the sale price includes a second set of 110/80 front and 150/70 R 17 rear off-road all-round knobbly tyres homologated for a maximum speed of 170 km/h..

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